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Segmentation in warehouse automation refers to the process of dividing a warehouse or distribution center into different areas or zones based on specific criteria. This segmentation helps in organizing and optimizing various operations within the warehouse, such as inventory storage, order picking, and material handling.
  • Storage Segmentation: This involves dividing the warehouse into different storage areas based on factors like product type, size, weight, temperature requirements, or velocity of movement. It allows for efficient allocation of space and ensures that products are stored in appropriate locations for easy retrieval.
  • Picking Segmentation: Picking refers to the process of selecting items from the warehouse inventory to fulfill customer orders. Segmentation for picking involves dividing the warehouse into zones or sections assigned to specific pickers or picking technologies. This segmentation strategy improves picking efficiency and reduces travel time between picks.
  • Sorting Segmentation: Sorting segmentation is used when items need to be sorted or consolidated before shipping. This involves dividing the warehouse into areas dedicated to sorting specific criteria, such as destination, customer, or order type. It enables faster and accurate sorting of items, streamlining the outbound process.
  • Process Segmentation: Process segmentation involves dividing the warehouse into distinct areas dedicated to specific processes, such as receiving, put-away, quality control, packaging, or returns. Each process is allocated its own space, equipment, and resources, facilitating smooth and organized operations.
  • Automation Segmentation: In highly automated warehouses, segmentation may involve designating specific areas for automated systems, such as conveyor belts, robotic picking systems, or automated guided vehicles (AGVs). This segregation ensures efficient utilization of automation technologies and helps optimize workflow.